Cartridges filling production line consists of three parts:1. vial washing machine 2.Tunnel sterilizer 3.Cartridge filling and sealing machine
1. vial washing machine
1.1 Introduction
AUTOMATIC VERTICAL BOTTLE WASHER is a new bottle washing equipment. It adopts "untouched bottle washing" method which is popular in the world now, uses water force generated by ultrasonic wave to shock down fragments inside/outside surface of bottles, called coarse washing. After that, the bottles enters fine washing section, inside and outside of the bottle are intensely rinsed by water/air 3 times and blowing . The water/air loop is isolated, in order to avoid cross pollution. After coarse/fine washing, bottles are transferred to next procedure.
1.2 Feature
1. The inside of machine is easy to clean and maintain.
2. Safety device: overload protection device is available.
3.The conveyor can feed/output bottles automatically, also there is bottle-turning system, which is low bottle breakage.
4. Bottle feeding belt runs steady, no falling. All joint and connection are smooth for bottle passing.
5.Variable speed regulation by inverter, displayed in touch screen
6.in case that wrong bottles enter working conveyor and can not pass, the machine stops automatically and alarms.
7. Coarse washing flume and fine washing flume are isolated.
8. Drive unit and washing area are strictly isolated. There is no lubricant leakage in transfer structure.
1.3 Wash process
1.Ultrasonic wash (30ºC-60ºC water)
2.wash cartridge inside and outside by cycling water (60ºC-70ºC,pressure :0.15-0.3Mpa)
3.Spray nozzle fill water in to bottle to wash
4.Clean compressed air to dry the bottle (0.2μm filter ,0.3~0.5MPa)
5.Injectable water to wash the bottle inside (0.2μm filter, 60ºC-70ºC,pressure :0.15-0.3Mpa)
6.Clean compressed air to dry the bottle
7.Clean compressed air to dry the bottle again
2. Tunnel sterilizer
2.1 Introduction
GMS series hot air circulating tunnel sterilization oven using electric heating as the heat energy, the energy generated by the electric heating elements, the use of hot air circulating fan oven heating section of Class 100 clean air inside the bottle of convective heat exchange cycle, the required sterilization of the bottle the heat transfer, and continuous supply of fresh air, while eliminating air or saturated humid chamber heat, so as to achieve drying of the items are sterilized bottles.
The machine consists of stainless steel mesh belt conveyor bottle items are in the process of belt conveyor; the bottles pass the one hundred laminar flow air heat and circulation, so as to achieve sterilization drying effect. Low temperature inside the bottle after warming up to cooling high heat sterilization, sterilized bottle to complete the whole process. Among them, the heat sterilization section of the air, when the high temperature hot air through the fan filter purified by high wind form a cycle, so purification of the bottle in the purification of one hundred hot air circulation under wind pressure of rapid and uniform drying and sterilization, it must block the entry of outside air, water content of the hot and humid air through the exhaust port from the plane. Among them, the heating section of the air in the oven is heating cycle. Oven built-in temperature measurement points, the required sub-set temperature and automatically adjust the control.
2.2 Feature
1. The air quantity in the whole machine can set to auto change frequency balance.
2. Automatic Segment display parameter and record and fault alarm display.
3. Complete 100-class laminar flow purifying system, air entrance and cooling stage are both l00-class laminar flowing, prevent external air into inside of machine, ensure keep 100-class operating in workroom.
4. Ensure 100-class clean operating in workroom.
5. Use chain wheel mechanism to deliver net stripe, avoid running deviation.
3.Cartridge filling and sealing machine
3.1 Introduction
This cartridge filling&sealing machine is widely used in pharmaceutical. It is very advanced technology in recent pharmaceutical development ,This machine fully conform to GMP and CE certificate . This production line is developed by our technical personnel based on the former model with advanced technology and material; meet domestic packaging materials, well-designed, its performance is stable, machine equipment reasonable, mechanism is simple, run stable, easy to operation, easy to clean, choose the best package for one of the project.
The production orders of cartridges are different in nature: the whole filling section - automatic sealing section, separated by a transparent material, to prevent movement of contamination with each other. Slender glass bottles, small port diameter of bottles. So our company is designed using high-precision positioning, to achieve steady state operation.
3.2 Working process
1.cartridge empty bottle enter from tunnel sterilizer automatically
2.Bottom stopper adding
3.Dosage filling (Pre-filling + after filling ,two times filling)
4.vacuum suction system to avoid bubble
5.Cap sealing section
6.Problem cartridge rejection
7.cartridge product output for next station of sterilizing
1. vial washing machine
1.1 Technical data
Suitable cartridge size:5ml
Bottle breakage <0.1%;
Voltage supply 380V/50Hz;
Power consumption:15.7kW;
WFI required (for fine washing, prepared by user): 0.15MPa, 0.5m3/hr;
Clean compressed air required (prepared by user): 0.3MPa, 30m3/hr;
;Running noise(without bottles) ≤70dB;
Dimension: 2140×1900×1300mm;
Weight: 2200kg
1.2 Configuration of the machine
| ITMES |
BRAND |
| touch screen |
SIEMENS |
| PLC |
SIEMENS |
| Module |
SIEMENS |
| Breaker |
Schneider |
| Converter |
SIEMENS |
| Relay |
OMRON |
| Emergency switch |
SIEMENS |
| AC Contactor |
SIEMENS |
2.Tunnel sterilizer
2.1 Technical Parameter
1.Sterilizing temperature: 300~350ºC;
2. Sterilizing time: 5-7min;
3. Belt speed: 50-250 mm/min;
4. Purification class: 100grade
5. Belt width:500mm
9. Output: 80-120bottles/min
10. Power consumed: 75kW
11.Dimension: 4500x2100x2300mm (L*W*H)
12. Weight: 5000kg
13. Voltage supply: 380V 50Hz
2.2 Configuration of the machine
| ITMES |
BRAND |
| Touch screen |
SIEMENS |
| PLC |
SIEMENS |
| Frequency inverter |
SIEMENS |
| Breaker |
ABB |
| Air pressure different meter |
Dwyer |
| AC Contactor |
OMRON |
3.Cartridge filling and sealing machine
3.1 Parameter
Suitable product: 5ml cartridge
Working capacity: 4800-6000vials/hour
Power supply :220V,50HZ,2.1KW
Compressed air :0.25Mpa,14m3/h
Noise : ≤70dB
Filling accuracy : ≤±1%
Cap qualified ratio : ≥99.7%
Filling pump:4 head ,ceramic pump
Overall dimension : 3430×1350×1600mm
3.2 Configuration list
| ITMES |
BRAND |
| touch screen |
SIEMENS |
| PLC |
SIEMENS |
| Frequency convertor |
SIEMENS |
| Breaker |
Schneider |
| Servo motor |
Schneider |
- Best price of this product due to our strictly control over raw materials and production costs.
- Our company is confident at the product quality. Professional R&D technology team and equipment which keep products quality better and better.
- Factory locates in national new material industrial park where guarantees safe and continuous production.
- More than 15 years chemical production and exporting experience, and good relationship with customs and ship agents, which guarantee fast and safe export.
- Timely after service resolves your worry for international trade.
1, Equipment installation and debugging
Equipment installation and debugging is one of the important contents of equipment after-sales service, including the correct installation of equipment, line connection, debugging and operation, etc. Our professional engineers will arrive at the site in a timely manner after equipment delivery according to customer needs, install and debug according to installation requirements and specifications, and ensure that the equipment can operate normally.
2, Maintenance and upkeep
The maintenance and upkeep of equipment is also the core content of after-sales service. We will develop corresponding maintenance plans based on the type and characteristics of the equipment, and regularly inspect and maintain the equipment to promptly identify and address any issues, ensuring the stable operation of the equipment.
3, Technical support
We provide comprehensive technical support services, including technical consultation, fault diagnosis, and solution provision during equipment use. Our engineers will provide timely technical support according to the needs of customers, helping them solve problems encountered during equipment use.
4, Customer Training
For customers who purchase new equipment, we provide professional training services to help them familiarize themselves with the usage and operation skills of the equipment, ensuring that they can use the equipment correctly and efficiently, and extending the service life of the equipment.
FAQ
Q: What is your payment terms?
A: We accept all payment terms including TT, LC.
Q: What is your delivery time?
A: Usually we will arrange the delivery within 5 -15 days after the machine is finished.
Q: What is your packing?
A: It depends on the products, we normally use standard package from our factory.
We can also arrange customized packages according to customers' requirements.
Q: What is the validity of the products?
A: We guarantee that the cargoes have Min. 80% shelf life on the delivery date.
Q: How about your after-sale service?
A: We have profession team for loading, as well as the logistics team for documents. Our logistics team will send arrival notice for customers and keeping eyes for their feedback once received our cargoes. If any issue, we will solve it at once and our customers are always long-term partners.
Q: How do you treat quality complaint?
A: First of all, our quality control will reduce the quality problem to near zero. If there is a quality problem caused by us, we will send you free goods for replacement or refund your loss.
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